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Former bike mechanic creates free prosthetics from recycled bicycle parts

Ben Hogan, a former bicycle mechanic, has developed an innovative solution to address the global shortage of affordable prosthetic limbs by repurposing discarded bike components. His initiative, Project Bike Leg, offers free designs and instructional resources to enable amputees and technicians worldwide to construct prosthetic legs at minimal cost.

LSN India · 6 October 2026

Former bike mechanic creates free prosthetics from recycled bicycle parts

Hogan's unconventional approach addresses a critical gap in prosthetic accessibility, particularly in low-income regions where traditional prosthetics remain prohibitively expensive. By leveraging his expertise in bicycle mechanics, Hogan identified bicycle parts as viable alternatives for constructing functional prosthetic limbs, transforming what would otherwise be waste into life-changing devices.

Project Bike Leg operates on an open-source model, providing comprehensive instructional videos and design documentation on its website. This educational framework enables local technicians, prosthetists, and community organisations to manufacture prosthetics without licensing fees or ongoing royalties, dramatically reducing production costs.

The initiative particularly benefits amputees in developing nations who face severe financial barriers to prosthetic access. Traditional prosthetic devices often cost thousands of dollars, placing them entirely out of reach for individuals in low-income communities across South Asia and beyond.

Hogan's model has already demonstrated scalability, with individuals and organisations in multiple countries adapting his designs and production methods. By removing financial and technical barriers, Project Bike Leg represents a sustainable pathway to improving mobility and independence for impoverished amputees globally, allowing them to participate more fully in economic and social life.